We specialize in the following:

Internal broaching

We offer contract broaching either on semi-finished components supplied by the customer or completely arranged by us.

pulling force 6 - 15t
max.lenght of broach tool 2000mm.

Broaching machines:
Horizontal LAPOINTE
Horizontal 7B55
Horizontal Brook
Vertical Elektromek - Khemka

Internal broaching - Examples of broached components

Broach tool resharpening

round profile tooling up to dia 150mm, max.tool lenght 2000mm
flat - keyway broach tooling up to max. tool width 200mm, max.tool lenght 2000mm

Resharpening machines:
Arthur Klink RSH 2000 - universal pull and push type broach tool sharpener
Cincinnati 2000 MM BS - pull and push type broach tool sharpener
Cincinnati 1500 - pull and push type broach tool sharpener
Cincinnati 1000 - pull and push type broach tool sharpener
Oswald Forst SM1500 - broach tool resharpener
Cincinnati 22BS - flat - keyway tool resharpener

In cooperation with our business partner, tooling producer, company Broach Technology India PVT Ltd, we offer the following:

High-quality pull and push type broaches for internal and external broaching

Involute spline / serration broaching tools
Calibration broaching tools
Surface broaching tools
Keyway broach tools, bushes and shims
Polygon shaped broaching tools
Helical broaching tools
Full form broaching tools

The final profile grinding is done on the most modern 6 axe CNC machines from Germany.
The tooling is produced from HSS and PM material produced in European Union.
Tooling heat treatment is completely under the control of Broach Technology in their own heat treatment shop.
The tool coating is done by Oerlikon Balzers Coating India PVT Ltd.

Spline gauges

Plug gauges - Involute, serration, straight sided, parallel and tapered.
Manufacturing range: Dia 4 - 350mm, Module 0,3 - 12,0

Ring gauges - Involute, serration, straight sided, cross cut, parallel or tapered,
Master plug gauge for wear control
Manufacturing range: Dia 6 - 120mm, Module 0,3 - 4,0

Mandrels

Spline turning mandrel
Runout checking mandrel
Master taper mandrel
Hytersis checking mandrel, parallel and taper in all tooth forms.
Manufacturing range: Dia 4 - 350mm, Module 0,3 - 12,0

Broach Holders for round and flat broaches.

In cooperation with another business partner from India specializing in the high-quality gear tooling production, we offer the following:

Gear production tooling

Gear Hobs, m 0,3 - 27, max. dia 320mm, mat. M35, ASP2030, S390, ASP2052, S290, ASP2060, Accuracy Class upto AAA as per DIN3968
ES-Cut Hobs for high speed wet and dry cutting up to m=7, Time Saving Up To 76%, Life Increase Up To 191%
ES-H Cut Hobs for high speed cutting from m=5,5
Chain Sprocket Hobs
Parallel or Straight Spline Hobs
Serration Hobs
Worm Gear Hobs
Gear Shaving Cutters, m 1,25 - 8, PCD 150 - 300mm, Thickness up to 65mm, mat. M2, M3, ASP2023
Rack Milling Cutters, m 0,5 - 25, Dia. 50 - 90mm, Accuracy Class upto AAA, mat. M35, ASP2030, ASP2052, S390
Bandsaw Cutters, Range 4TPI to 24TPI, Also made in Staggered Teeth Type
Worm Milling Cutters for cutting Worm Shaft, upto m 25, Accuracy Class upto AA, mat. M35, ASP2030, ASP2052 a S390
Form Milling Cutters for any kind of special profile
Rotary Cutters for cutting Straight Bevel Gears, made for G104 & G102, in T and U types, mat. M2, ASP2023
Spline Rolles used for cutting involute shafts and splines
Master Gears, m 1,0 - 8, Thickness upto 80mm, PCD 75 - 200mm, Accuracy Class IV as per DIN3962
Shaper Cutters, Spur & Helical Type, For Internal & External gears, m 0,5 - 10, PCD 40 -250 for Disc & Hub type, Accuracy Class AA & A as per DIN1829, mat.M35, ASP2030, ASP2052, S390

The production and inspection is done on the most modern specialized CNC machines. For the tooling production is used a material from specialized manufacturers from Austria and France. The heat treatment operation is totaly under the control of the gear tooling producer in their own heat treatment shop. The tool coating is done by Oerlikon Balzers Coating India PVT Ltd.
We provide a complete service including re-sharpening and coating.

In case of any questions, please, do not hesitate to contact us.